Blue-Bottle Process with PLC

VE6.7.3.1
Blue-Bottle Process with PLC
Blue-Bottle Process with PLC

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Description

E6.7.3.1
Blue-Bottle-Process with PLC

System
The student learns to monitor and control a real chemical process in chemical engineering with a clear reaction.

Objectives

  • Control and optimisation of a redox process.
  • Experimental transfer of the process into a controller
  • Operation of an SPC and optimisation of the program for a real system.
  • Function review.

Design
The learning system contains:

  • Reaction vessel
  • Immersion photometer with control unit for connecting the sensor to the SPC
  • Ventilation pump
  • Chemicals and accessories for carrying out experiments.

Method
Student experiments based on the assignments in the experiment description.

Target Group
Students completing vocational training in electronic engineering for the chemical industry and students of process technology are the target group addressed. The course conveys knowledge on an intermediate level. Prior knowledge of the fundamentals of SPC programming is required.

Topics

  • Basics of SPC programming.
  • Optimisation of process systems
  • Controlling processes

Components of equipment sets

1 524013  8  Sensor-CASSY 2 LD
1 524220  4  CASSY Lab 2 LD
1 524069  4  Immersion photometer S LD
1 666425  4  Panel frame C50, two-level, for CPS LD
1 666438 Woulff's bottle with manometer, CPS LD
1 6673095  4  Screw cap, GL 45, with hole LD
1 6673107  4  Silicone seal GL 45/26, 10 pcs LD
1 666482 Aeration pump, controllable, CPS LD
1 50144  4  Connecting leads, 19 A, 25 cm, red/blue, pair LD
1 6677977  8  Electronic Balance 440-3N, 200 g : 0.01 g LD
2 664157  4  Watch glass dish 125 mm Ø LD
2 666966  4  Spoon-ended spatula, PP, 180 mm LD
1 666003  4  Pipetting ball (Peleus ball) LD
1 665996  4  Graduated pipette, 5 ml LD
1 665756  4  Measuring cylinder 500 ml, with plastic base LD
1 604501  4  PVC tubing, 7 mm diam., 1 m LD
1 604460  4  Hose clamp, 8...12 mm LD
1 602347  4  Laboratory bottle, 500 ml, GL 45 thread LD
1 6732920  4  Methylene blue solution, 100 ml LD
GHS02GHS07 H226 H319
1 6736800  4  Sodium hydroxide, pellets, 100 g LD
GHS05 H314 H290
1 6721100  4  D(+)-Glucose, 100 g LD
1 6753400  4  Water, pure, 1 l LD
Accessories
8 500441  4  Connecting lead 19 A, 100 cm, red LD
8 500442  4  Connecting lead 19 A, 100 cm, blue LD
1 773072 ** Simatic PLC S7-1512C-1 PN TP EW
1 773075 ** Simatic PLC S7-1512C-1 PN +DP TP EW
1 773077 ** Simatic S7-1516 PN/DP TP EW
1 additionally required: 1 PC with Windows 7 / 8.1 / 10 (x86 or x64)
Experiments are operated and evaluated with CASSY Lab 2.

Articles marked with ** are additionally required.

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