Control of an Industrial Machine 0.3

Control of an Industrial Machine 0.3
Control of an Industrial Machine 0.3

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The experiments are set up with experiment plates in profile frames. The Profi-CASSY is used to drive these technical controlled systems as well as for recording and analysis of measurement values.


  • Speed control with industrial direct current machine

An idling direct current motor loaded only by its own ventilator and bearing and brush friction is functioning as a technical controlled system. This establishes speed control in the first quadrant (active acceleration). Braking occurs passively via the ventilator and friction losses. In addition to the measurements, the process is simulated on the PC as well. A numerical optimisation of the controller is carried out in accordance with the ITAE criteria using the WinFACT LD Edition (734 491) software.

Target group
Training centres for the industry. A training program made for the advanced training study programs at applied technology universities and technical universities. Knowledge of classic control engineering is a prerequisite.


  • Technical Controlled Systems
  • Characteristic line for the drive engine
  • Step response for an industrial machine
  • Technical controller
  • Controller tuning
  • Determination of the controller parameters with PID Design Centre
  • Pilot controlling with PID controller
  • Disturbance controlling with PID controller
  • Determination of the controller gain from a batch run
  • Speed control with numeric optimisation in accordance with ITAE

Components of equipment sets

1 773186 Compound machine, 0.3 LD
1 73402  8  Reference variable generator LD
1 73419 Gain and offset adjustment LD
1 73422 Actuator 115...230 V/1 kW LD
1 734064N  8  PID digital controller net LD
1 775755DE  4  LIT: E6.4.1.2 Control of IMA 300W LD
1 775755EN  4  * LIT: E6.4.1.2 Control of IMA 300W LD
1 PC with operating system Windows  7/8/10/11
1 72609  4  ** Panel frame T130, two-level LD
1 72686  4  ** Stabilised power supply unit ±15 V / 3 A LD
2 73106  4  ** Coupling, 0.3 LD
2 773108  8  ** Coupling / shaft end guard 0.3, transparent LD
1 773109 ** Tacho generator, 0.3 LD
1 773115 ** Machine base bench, 120 cm LD
1 524016S2  8  ** Profi-CASSY Starter 2 LD
1 734501  4  ** WINFACT LD Starter (one computer) LD
1 734502  4  WINFACT LD Starter (site license) LD
2 50059  8  ** Safety bridging plugs, black, set of 10 LD
1 500592  8  ** Safety bridging plugs with tap, black, set of 10 LD
3 500644  8  ** Safety experiment cable, 100 cm, black LD
2 500604  8  ** Safety experiment cable, 10 cm, black LD
2 500640  4  ** Safety connecting lead, 100 cm, yellow/green LD
4 500641  8  ** Safety experiment cable, 100 cm, red LD
5 500642  4  ** Safety experiment cable, 100 cm, blue LD
1 531583  8  * Multimeter METRAport 40 S LD
1 734504 * WINFACT LD Edition (one computer) LD
1 734505  4  WINFACT LD Edition (Site Licence) LD
Experiments are operated and evaluated with CASSY Lab 2 and WinFACT.

Articles marked with ** are additionally required.

Articles marked with * are not essential, we do however recommend them to carry out the experiment.

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